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SSM09 单组份金属节能防腐涂料

SSM09单组份金属节能防腐涂料

SSM09 single component metal energy-saving anticorrosive coating


一、产品介绍Product introduction

SSM09单组份金属防腐涂层是德国Drache Handels UG 公司于二十一世纪研发的一种选用高性能防腐树脂为成膜基料辅以亮泽型片状金属材料而组成,其成膜树脂中含有大量醚键、脲键、缩二脲键、氨酯键和氢键,使成膜后涂层致密、坚韧,具有优异的机械物理性能和防腐蚀性能;经过预处理后的金属片状材料成膜时能均匀、有序的排布,由于其长径比突出,防腐蚀能力强,应用中大大加长了腐蚀介质渗透破坏的距离,使得涂层可以在较薄的状况下起到厚膜涂层才能达到的作用。选用的金属材料为亮泽型片状物,可有效反射掉光与热辐射,达到降温、节能的效果,可使生产、办公环境更舒适,储存的物料性能更稳定。涂层中的金属片状物自下而上的搭接,使涂层具有导电作用,可以防止静电集聚,符合安全生产环境要求。

SSM09 single-component metal anti-corrosion coating is a kind of high-performance anti-corrosion resin developed by Drache Handels UG companyfrom Germany in the 21st century. It is composed of high performance anti-corrosion resin as film forming base material and bright sheet metal material. The film forming resin contains a large number of ether bonds, urea bonds, biuret bonds, ammonia ester bonds and hydrogen bonds, which makes the film coating dense and tough. Excellent mechanical and physical properties and anti-corrosion properties; After pretreatment, the metal sheet material can be uniformly and orderly arranged when forming a film. Due to its prominent length-diameter ratio and strong anti-corrosion ability, the application greatly lengthens the penetration and damage distance of the corrosive medium, so that the coating can play the role of the thick film coating in the thin condition. The selected metal material is a glossy flake, which can effectively reflect light and heat radiation, achieve cooling and energy saving effects, make the production and office environment more comfortable, and store the material performance more stable. The bottom-up lap of the metal sheet in the coating makes the coating conductive, which can prevent electrostatic accumulation and meet the requirements of safe production environment.

 

二、产品特性Product characteristics

♦ 优秀的防腐蚀性能,较薄的涂层也能发挥厚膜涂料的作用;

♦ 优异的附着力,低表面处理要求,可直接施涂于金属工件的表面,即有底涂的效果,又有面涂的作用,真正做到底面一体化;

♦涂层致密坚韧,可抵御循环应力破坏;

♦ 优异的机械性能,耐磨、抗撞击、耐刻划;

♦ 优异的防腐性能,可耐多种化学腐蚀介质侵蚀破坏,如盐雾、酸雨等;

♦ 优良的耐老化性能,户外使用无裂纹、不粉化;

♦涂层在阳光下使用可反射光与热,达到降温、节能效果;

♦具有导静电能力,防止静电集聚;

♦ 手涂型涂料,施工便利,可用多种施工操作方式;

♦ 单组份只需搅拌均匀便可涂装,不似多组份涂料因配比不准而易影响质量。

 

♦ Excellent corrosion resistance, thin coating can also play the role of thick film coating;

♦ Excellent adhesion, low surface treatment requirements, can be directly applied to the surface of the metal workpiece, that is, the effect of undercoating, but also the effect of surface coating, really achieve the bottom surface integration;

♦ The coating is dense and tough, and can resist cyclic stress damage;

♦ Excellent mechanical properties, wear resistance, impact resistance, scratch resistance;

♦ Excellent anti-corrosion properties, can withstand a variety of chemical corrosive media erosion damage, such as salt spray, acid rain, etc.

♦ Excellent aging resistance, no crack, no powder for outdoor use;

♦ The coating can reflect light and heat in the sun to achieve cooling and energy saving effect;

♦ With the ability to conduct static electricity, prevent static accumulation;

♦ Hand coating, convenient construction, can be used in a variety of construction operations;

♦ A single component can be coated only by mixing evenly, unlike multi-component coatings, which are easy to affect the quality due to inaccurate ratio.

 

三、产品应用范围Product application range

该产品广泛应用于石油、化工、交通、建筑、电力等工业企业的防腐防护,特别是储

罐、化工设备、钢结构、预埋件(含导电型)、生产车间及仓储室的屋面、墙面等。

The product is widely used in petroleum, chemical, transportation, construction, electric power and other industrial enterprises anti-corrosion protection, especially storage Tanks, chemical equipment, steel structure, embedded parts (including conductive type), roof and wall of production workshop and storage room, etc.

 

四、技术参数Technical parameter

 

产品物理属性Physical property of product

项目

结果

外观

金属银色

粘度(cps )@20℃

250

固含量(%)

≥68

表干时间(小时)

4

活化期(小时)

2

理论涂布率

0.125kg/m2(厚度60um)

 

典型物理测试性能 Typical physical test performance 

项目

测试标准

结果

铅笔硬度

GB/T 6739-2006

H

弯曲试验(圆柱轴)mm

GB/T 6742-1986

2

表面电阻,Ω

GB/T22374-2008

108

耐冲击性(kg·cm)

GB/T 1732-1993

50

耐温变性(200℃,8小时)

GB/T1735-2009

无异常

附着力(MPa)钢基材

GB/T5210-2006

8

密度g/cm3

GB/T 6750-2007

1.1

 

耐腐蚀性能Corrosion resistance

耐酸性35% H2SO4或15%HCl,240h

不起泡、不生锈、不开裂、不剥落

耐碱性35%NaOH, 240h

不起泡、不生锈、不开裂、不剥落

耐盐水性60g/L,240h

不起泡、不生锈、不开裂、不剥落

耐盐雾,3000h

不起泡、不生锈、不开裂、不剥落

耐人工老化,2000h

不起泡、不生锈、不开裂、不剥落

耐湿性,1000h

不起泡、不生锈、不开裂、不剥落

耐油性0号柴油,原油,30d

不起泡、不生锈、不开裂、不剥落

(仅供参考:需要注意挥发、溅蚀、溢出等影响,如需详细数据,推荐用户自己进行浸泡测试)

 

产品相应固化时间Product curing time

基材温度

表干

步行强度

完全固化

+10℃

6h

24h

7d

+20℃

4h

12h

6d

+30℃

2h

8h

5d

注:以上固化时间会因环境情况的变化而有所不同,尤其是温度和相对湿度的变化。

Note: The above curing time will vary depending on environmental conditions, especially changes in temperature and relative humidity.

 

五、施工注意事项Construction precautions

♦ 产品使用之前,请认真阅读产品使用说明书;

♦推荐干膜厚度:120-240um(或按设计要求),表面处理:建议喷砂除锈,达到ISO8501-1或GB8923标准的Sa2.5级,覆涂间隔:2-24h,如覆涂时间超过24小时或表面有积灰,建议用砂纸打磨并清洁后再施工建议涂装方法:无气喷涂,空气喷涂,刷涂,滚涂;

♦施工环境温度-5℃- +35℃,相对空气湿度 45%-85%,基层露点温度≥3℃为宜;

♦施工基层处理

金属表面:建议喷砂除锈,达到ISO8501-1或GB8923标准的Sa2.5级。

混凝土表面:达到坚固、密实、平整、干净、干燥状态。不应有起砂、起壳、裂缝、蜂窝麻面等现象。通常需要用腻子修补。

木材表面:干净,干燥,没有毛刺,碎片和松散的碎片。

其它材质基层的应用处理可咨询圣士曼技术人员。

♦本产品可在零下10℃的低温情况下使用。如在低温环境使用时,建议先将涂料桶放置在有空调的房间中保持24小时以上;

♦圣士曼建议每次使用前先将涂料上下搅拌均匀,使用多少、倒出多少,并迅速将桶盖盖紧。使用后的涂料不得再倒回原桶中。倒出来的涂料须在1小时内用完;

♦本产品在出厂时已经按需要调整了涂料粘度,施工人员不能私自继续添加稀释剂,如因环境、温度原因粘度发生变化需要调整的,应电话询问供应方,在获得指导认可后方可添加指定专用稀释剂;

♦ 施工人员必须佩戴防护口罩、防护镜等防护工作服;

♦ 施工过程中,做好通风和防火;

♦产品包装及保质期

包装:10公斤/桶

储存环境温度:5℃—35℃。产品保质期自生产日起并确保未开封的状态下

♦ 产品保质期自生产日起并确保未开封的状态下10个月。

 

♦ Before using the product, please read the product manual carefully;

♦ Recommended dry film thickness: 120-240um (or according to design requirements), surface treatment: recommended sandblasting rust, up to ISO8501-1 or GB8923 standard Sa2.5, coating interval: 2-24h, if the coating time is more than 24 hours or the surface has dust, it is recommended to sand and clean before construction. Suggested painting methods: airless spraying, air spraying, brush coating, roll coating;

♦ Construction ambient temperature -5℃ -+ 35℃, relative air humidity 45%-85%, base dew point temperature ≥3℃ is appropriate;

♦ Construction base treatment

Metal surface: It is recommended to sand blast to remove rust, to ISO8501-1 or GB8923 standard Sa2.5.

Concrete surface: solid, dense, flat, clean, dry state. There should be no sand, shell, cracks, honeycomb and other phenomena. It usually needs to be repaired with putty.

Wood surface: clean, dry, free of burrs, chips and loose debris.

The application of other material bases can be consulted by the Saint Seaman technicians.

♦ This product can be used at a low temperature of minus 10℃. If used in a low temperature environment, it is recommended to place the paint bucket in an air-conditioned room for more than 24 hours;

♦ St. Schmann recommends mixing the paint up and down before each use, how much to use, how much to pour out, and quickly close the lid. After use, the paint must not be poured back into the original bucket. The poured paint must be used up within 1 hour;

♦ This product at the factory has been adjusted according to the need to adjust the viscosity of the paint, the construction personnel can not continue to add diluent privately, such as due to the environment, temperature changes in viscosity need to be adjusted, should call the supplier, after obtaining guidance approval can add designated special diluent;

♦ Construction personnel must wear protective work clothes such as protective masks and goggles;

♦ Ventilation and fire prevention during construction;

♦ Product packaging and shelf life

Packing: 10 kg/barrel

Storage ambient temperature: 5℃ -35℃. Product shelf life from the date of manufacture and ensure unopened state

♦ Product shelf life from the production date and ensure unopened state of 10 months.

 

六、诚信声明Statement of good faith

圣士曼公司承诺以上所列各项产品数据是在相关实验室相对应标准测试获取,测试过程中相关数据会因测试环境和方法不同而结果略有差异。因此圣士曼公司建议客户使用该产品前做好实地考察论证。除产品质量本身外,圣士曼公司不承担任何责任并保证对以上数据进行调整和更新而不提前告知的权利,并请谅解。

The company promises that the above listed product data is obtained in the relevant laboratory corresponding to the standard test, and the relevant data will be slightly different due to the different test environment and method. Therefore, the company advises customers to conduct a field study before using the product. In addition to the quality of the product itself, the company does not assume any responsibility and guarantees the right to adjust and update the above data without prior notice.